and the list goes on...
A new support frame was constructed to expand the LG solar array to a total capacity of 2.0 kW, enabling the battery bank to typically reach full charge within 2–4 hours on a sunny day.
The original setup included two 260-watt solar panels, to which four additional 350-watt LG panels were added, significantly increasing overall generation capacity.
System redundancy is achieved through two independent solar charging circuits, providing added resilience and reliability offshore.
The extended frame and rear structure also deliver a practical secondary benefit, creating an additional shaded area of approximately 2m x 4m.
A small air-conditioning unit has also been integrated into the system and is capable of running overnight directly from the battery storage when required.
A 1000Ah Victron Energy Smart Lithium LiFePO₄ battery bank forms the core of the vessel’s electrical system, fully automated and remotely monitored from anywhere in the world.
Under normal usage, this provides approximately two days of controlled power consumption without charging before reaching a self-defined 25% “critical” reserve threshold.
System redundancy is built in through modular design, allowing individual batteries to be quickly isolated in the event of a fault while keeping the remainder of the bank operational.
A further layer of backup is provided by a dedicated Lifeline 125Ah AGM battery, independently charged and reserved for engine starting and essential systems.
In the unlikely event of a complete failure of the main lithium bank, the system is alarmed and automatically transfers to the Essential Bus, maintaining power to critical loads including engine starting, bilge pumps, autopilot, MFDs, and the communications modem/router.
The Yanmar 40hp engines have been upgraded with two high-output 170-amp Balmar alternators, allowing flexible charging configurations where either one or both can be engaged depending on demand.
This increased charging capacity has enabled the removal of the onboard generator entirely.
When additional energy input is required, the alternators provide high-rate bulk charging directly into the Victron Energy Smart Lithium battery bank, which is designed to accept high charging currents efficiently.
This charging system operates independently from the AGM emergency battery charging circuit, which is powered via the Victron Energy 5000W inverter/charger.
Domestic hot water can be produced either via the starboard engine’s heat exchanger or through 240V AC supply from the lithium system. The 1200-watt heating element typically brings the water system up to temperature in approximately 30 minutes.
After thoroughly cleaning and removing all traces of oil and diesel residue, the engine rooms were fully degreased and scrubbed before being refinished with bilge-grade protective paint.
All obsolete fastenings were removed, and electrical as well as control cabling was re-secured and neatly rerouted where required to improve access and reliability.
Bulkheads adjacent to the engine spaces were resealed to improve compartment integrity and help maintain a watertight engine room environment.
All electrical cable clips and terminations were inspected in detail, with any exposed or vulnerable connections re-terminated and heat-shrink sealed for long-term protection and durability in a marine environment.
The internal bilges were fully refreshed and brought back into serviceable condition. All identified plumbing leaks were repaired, and approximately 60 new stainless hose clamps were installed across all systems below the waterline to improve long-term reliability.
Three “Gulper” pumps, along with various STELLA Watermakers components, were serviced, cleaned, or replaced as required to ensure dependable operation.
In parallel, all electrical cable clips and terminations throughout the bilge spaces were carefully inspected, with any exposed or vulnerable connections re-terminated and heat-shrink sealed where necessary for improved protection in a harsh marine environment.
A new 4-stroke 9.8hp Tohatsu outboard motor now powers the Highfield 2.9 inflatable, providing enough thrust to comfortably get two adults up on the plane.
The Highfield Boats dinghy features an aluminium hull and integrated fuel locker with the brand’s “dry floor system,” designed for durability and stability in offshore use.
To improve handling ashore, we have opted for a more robust retractable dolly-wheel system, which has proven highly effective in day-to-day operation so far.
SALOON CUSHIONS
Cushioned headrests were installed, along with newly designed protective covers that now extend across the entire seating area, including the forward port-side section adjacent to the stairs (a familiar layout for those acquainted with the Lagoon 400 cockpit seating configuration).
SALOON CURTAINS
Mary-Ann spent many hours carefully re-sewing a full set of new curtains, which have turned out exceptionally well. The detailed pleating work alone would test anyone’s patience, but the final result is a high-quality finish that lifts the interior space.
We removed all fixed gas installations and upgraded the galley to a fully electric setup, installing an Omega induction cooktop along with a Westinghouse electric convection/microwave oven.
The original twin sinks were replaced, and new refrigeration was installed, including a 130L Bushman Fridges unit and a 100L Isotherm freezer.
For those familiar with the Lagoon 400 galley layout, the previously underutilised corner cabinet has been completely rebuilt.
With the addition of two separate refrigeration units, galley storage was at a premium, so this redesign now provides a large slide-out cutlery and storage drawer, along with additional cupboard space above the drainboard.
All saloon doors have also been remanufactured and finished with solid teak edging, eliminating the previous edge delamination issues and improving long-term durability.
The entire AC and DC electrical distribution system has been completely rebuilt for improved reliability, redundancy, and remote monitoring.
At its core is a single 125Ah Lifeline AGM battery dedicated to engine starting and essential services, supported by a 1000Ah lithium bank made up of five 200Ah Victron Energy Smart Lithium batteries.
A 5000W inverter/charger provides full onboard AC power, managing all loads regardless of whether shore power is connected.
A new main electrical distribution panel has been installed in the port aft cabin, replacing the original system and feeding the existing saloon distribution panel. The previous starboard-side distribution panel has been fully removed to simplify the overall layout.
System monitoring and control are centralised through a single Victron Energy Color Control GX unit located at the saloon navigation station. This is integrated via WiFi and RJ45 networking, allowing full system visibility and management.
The entire setup is also connected to an onboard 4G D-Link router, enabling remote internet access for diagnostics, monitoring, and system control from anywhere in the world.
The Victron Energy Colour Control system provides a clear, real-time visual overview of the entire vessel’s electrical state, making system performance easy to interpret at a glance.
The Victron Multi-Controller enables full management of the inverter/charger, including control of AC input sources and load limits. This is particularly important in a mixed lithium and AGM setup, allowing safe operation across multiple shore power configurations, including 32A, 15A, and 10A 240V AC inputs.
The integrated battery monitoring system provides instant state-of-charge readings along with configurable alarm thresholds. When alerts are triggered, notifications can be sent directly as text messages, ensuring timely awareness of any system warnings regardless of location.
Yanmar SD60 Saildrives Upgrade
The original SD50 saildrives were removed, and with one unit requiring a full rebuild, we made the decision to upgrade completely to Yanmar SD60 saildrives.
This upgrade was carried out in parallel with the installation of the high-output Balmar alternator system, streamlining the refit and improving overall drivetrain reliability and charging performance.
Throttle Quadrant & Control Cables Upgrade
After experiencing an engine loss on our initial run to the marina due to a worn throttle circlip failure, we decided to upgrade the system with a new throttle quadrant.
During the subsequent commissioning sea trial, we identified a noticeably stiff starboard throttle. On inspection, the engine control cable end was found to be heavily corroded, with a severe kink restricting smooth operation.
As a result, we opted to replace both throttle cables to ensure smooth, reliable, and balanced engine control going forward.